Mechanical Insulation Appraisal · Preliminary Report

Perpich Arts

Engineered findings from a NAIMA 3E Plus walk-down assessment. 303 items inventoried across 53 systems · estimated $32,786/yr in recoverable operating cost.

Executive Summary

Overview of identified insulation upgrade opportunities and projected annual savings. This is a Preliminary Report. Please see the 'Line Item Detail' Page for detailed information about each item assessed along with Infrared Imaging. Your EEQA representative will now solicit bids from our Qualified Contractors. Please allow 4-6 weeks for the bidding to complete. Your EEQA representative will then submit to you a Final Report upon its completion. All completed upgrades will have a Quality Control visit to ensure the Mechanical Insulation was installed in accordance with specifications.

Estimated Annual Savings
$32,786/yr
Energy cost reduction from upgrades
Current Operating Cost
$35,906/yr
Inventoried surface annual cost
Upgraded Operating Cost
$3,120/yr
After insulation improvements
Cost Reduction
91.3%
Operating cost decrease
Heat Flow Reduction
3,261,946kBtu/yr
3,261.9 MMBtu/yr saved
CO₂ Reduction
215.52MT/yr
Metric tons per year
NOₓ Reduction
955.1lbs/yr
Pounds per year
Items Assessed
303items
Across 53 systems
Annual Operating Cost Comparison
Current (As-Found)
$35,906
per year
→
After Upgrade
$3,120
per year

Upgrading the insulation on the 303 identified items would result in estimated annual energy cost savings of $32,786/yr, a reduction in heat flow of 3,261,946 kBtu/yr, a reduction in CO₂ emissions of 215.52 MT/yr, and a reduction in NOₓ emissions of 955.1 lbs/yr. All calculations were performed using the NAIMA 3E Plus (version 5.1) computer program.

Savings Analysis

Energy cost savings by system area, ranked by annual impact.

Annual Energy Cost Savings by System
5-Year Projected Savings
5-Year Energy Savings
$163,930
Cumulative cost avoidance
5-Year Heat Flow Saved
16,310MMBtu
Cumulative thermal savings
5-Year CO₂ Avoided
1077.6MT
~234 car-years of driving avoided (cumulative)
Environmental Impact

Emissions reductions achieved through insulation upgrades.

CO₂ Reduction
215.52MT/yr
Metric tons carbon dioxide
NOₓ Reduction
955.1lbs/yr
Pounds nitrogen oxides
Equivalent Cars Removed
~47/yr
Based on avg 4.6 MT CO₂/car/yr
Heat Flow Saved
3,261.9MMBtu/yr
Thermal energy conserved
CO₂ Reduction by System
System Breakdown

Summary of each system/equipment group.

SystemItemsCurrent $/yrUpgraded $/yrSavings $/yrHeat kBtu/yrCO₂ MT/yrNOₓ lbs/yr
Line-Item Detail

Complete per-item inventory with specifications and savings. Click an item description to open its full detail page, including thermal imaging where captured.

#DescriptionPipeQtyTemp °FInv. Ins.Upg. Ins.Inv ThkUpg ThkCurrent $/yrUpgraded $/yrSavings $/yrHeat kBtu/yrCO₂ MT/yr
Thermal Imaging

Representative infrared and visible-light photo pairs captured during the walk-down (Per 001 – Per 017). Imagery was not captured for every assessed item.

Per 001

Flange · Boiler room · Ref: 101754
Infrared
IR: Ref 101754 - IR
Ref 101754 - IR
Visible
VIS: Ref 101754 - VIS
Ref 101754 - VIS

Per 001

Flange · Boiler room · Ref: 101840
Infrared
IR: Ref 101840 - IR
Ref 101840 - IR
Visible
VIS: Ref 101840 - VIS
Ref 101840 - VIS

Per 001

Flange · Boiler room · Ref: 102421
Infrared
IR: Ref 102421 - IR
Ref 102421 - IR
Visible
VIS: Ref 102421 - VIS
Ref 102421 - VIS

Per 002

Endcap · Boiler room · Ref: 103112
Infrared
IR: Ref 103112 - IR
Ref 103112 - IR
Visible
VIS: Ref 103112 - VIS
Ref 103112 - VIS

Per 002

Endcap · Boiler room · Ref: 103212
Infrared
IR: Ref 103212 - IR
Ref 103212 - IR
Visible
VIS: Ref 103212 - VIS
Ref 103212 - VIS

Per 003

Pipe · Boiler room · Ref: 103728
Infrared
IR: Ref 103728 - IR
Ref 103728 - IR
Visible
VIS: Ref 103728 - VIS
Ref 103728 - VIS

Per 004

Strainer · Boiler room · Ref: 104434
Infrared
IR: Ref 104434 - IR
Ref 104434 - IR
Visible
VIS: Ref 104434 - VIS
Ref 104434 - VIS

Per 005

Flange · Boiler room · Ref: 104830
Infrared
IR: Ref 104830 - IR
Ref 104830 - IR
Visible
VIS: Ref 104830 - VIS
Ref 104830 - VIS

Per 006

Steam trap · Boiler room · Ref: 104952
Infrared
IR: Ref 104952 - IR
Ref 104952 - IR
Visible
VIS: Ref 104952 - VIS
Ref 104952 - VIS

Per 007

Tank · Boiler room · Ref: 105744
Infrared
IR: Ref 105744 - IR
Ref 105744 - IR
Visible
VIS: Ref 105744 - VIS
Ref 105744 - VIS

Per 007

Tank · Boiler room · Ref: 105958
Infrared
IR: Ref 105958 - IR
Ref 105958 - IR
Visible
VIS: Ref 105958 - VIS
Ref 105958 - VIS

Per 008

Pipe · Tunnel · Ref: 110853
Infrared
IR: Ref 110853 - IR
Ref 110853 - IR
Visible
VIS: Ref 110853 - VIS
Ref 110853 - VIS

Per 008

Pipe · Tunnel · Ref: 111031
Infrared
IR: Ref 111031 - IR
Ref 111031 - IR
Visible
VIS: Ref 111031 - VIS
Ref 111031 - VIS

Per 008

Pipe · Tunnel · Ref: 111334
Infrared
IR: Ref 111334 - IR
Ref 111334 - IR
Visible
VIS: Ref 111334 - VIS
Ref 111334 - VIS

Per 009

Pipe · Tunnel · Ref: 111443
Infrared
IR: Ref 111443 - IR
Ref 111443 - IR
Visible
VIS: Ref 111443 - VIS
Ref 111443 - VIS

Per 010

Pipe · Tunnel · Ref: 111859
Infrared
IR: Ref 111859 - IR
Ref 111859 - IR
Visible
VIS: Ref 111859 - VIS
Ref 111859 - VIS

Per 011

Pipe · 127A · Ref: 112558
Infrared
IR: Ref 112558 - IR
Ref 112558 - IR
Visible
VIS: Ref 112558 - VIS
Ref 112558 - VIS

Per 012

Pipe · 130 · Ref: 113221
Infrared
IR: Ref 113221 - IR
Ref 113221 - IR
Visible
VIS: Ref 113221 - VIS
Ref 113221 - VIS

Per 012

Pipe · 130 · Ref: 113254
Infrared
IR: Ref 113254 - IR
Ref 113254 - IR
Visible
VIS: Ref 113254 - VIS
Ref 113254 - VIS

Per 013

Pipe · 127B · Ref: 113717
Infrared
IR: Ref 113717 - IR
Ref 113717 - IR
Visible
VIS: Ref 113717 - VIS
Ref 113717 - VIS

Per 013

Pipe · 127B · Ref: 113904
Infrared
IR: Ref 113904 - IR
Ref 113904 - IR
Visible
VIS: Ref 113904 - VIS
Ref 113904 - VIS

Per 014

Valve & Bonnet · 134 · Ref: 114331
Infrared
IR: Ref 114331 - IR
Ref 114331 - IR
Visible
VIS: Ref 114331 - VIS
Ref 114331 - VIS

Per 015

Pipe · 134 · Ref: 114557
Infrared
IR: Ref 114557 - IR
Ref 114557 - IR
Visible
VIS: Ref 114557 - VIS
Ref 114557 - VIS

Per 015

Pipe · 134 · Ref: 114610
Infrared
IR: Ref 114610 - IR
Ref 114610 - IR
Visible
VIS: Ref 114610 - VIS
Ref 114610 - VIS

Per 015

Pipe · 134 · Ref: 114708
Infrared
IR: Ref 114708 - IR
Ref 114708 - IR
Visible
VIS: Ref 114708 - VIS
Ref 114708 - VIS

Per 016

Pipe · 143B · Ref: 133227
Infrared
IR: Ref 133227 - IR
Ref 133227 - IR
Visible
VIS: Ref 133227 - VIS
Ref 133227 - VIS

Per 016

Pipe · 143B · Ref: 133303
Infrared
IR: Ref 133303 - IR
Ref 133303 - IR
Visible
VIS: Ref 133303 - VIS
Ref 133303 - VIS

Per 016

Pipe · 143B · Ref: 133336
Infrared
IR: Ref 133336 - IR
Ref 133336 - IR
Visible
VIS: Ref 133336 - VIS
Ref 133336 - VIS

Per 017

Pipe · 145 · Ref: 133943
Infrared
IR: Ref 133943 - IR
Ref 133943 - IR
Visible
VIS: Ref 133943 - VIS
Ref 133943 - VIS

Per 017

Pipe · 145 · Ref: 134022
Infrared
IR: Ref 134022 - IR
Ref 134022 - IR
Visible
VIS: Ref 134022 - VIS
Ref 134022 - VIS
Parameters & Methodology

Project-specific inputs and calculation methodology.

Project Parameters
Boiler Efficiency80%
Hours of Operation6,048 hrs/yr
Ambient Temperature72 °F
Wind Speed0 mph
Fuel TypeNatural Gas
Fuel Cost$8.25/Mcf

Fuel cost is a preliminary planning value; it will be confirmed against the facility's actual utility rate before the Final Report. All dollar figures scale proportionally with this input.

Calculation Engine

All calculations performed using NAIMA 3E Plus (v5.1), based on ASTM C680 methodology.

Inventoried Condition

Each item assessed in as-found condition. Bare surfaces have no insulation present.

Upgraded Specification

Recommended upgrade materials specified for this facility: Concrete, Knauf Earth Wool 1000F Pipe Insulation. See the Line-Item Detail for per-item specifications.

Emissions Methodology

CO₂ and NOₓ reductions are computed from fuel energy saved using the NAIMA 3E Plus v5.1 default emission factors for natural gas: 116.53 lb CO₂ and 0.23373 lb NOₓ per 106 Btu of fuel input. The default NOₓ factor corresponds to uncontrolled combustion; actual NOₓ reductions depend on the installed burner class and may be lower for low-NOₓ equipment.

Ambient Conditions

A single ambient temperature of 72°F was applied to all items, including those located in mechanical tunnels. Tunnel spaces typically operate above room ambient, which would reduce the temperature differential and the calculated savings on those runs. Measured per-location ambients can be applied in the Final Report.